EASYFLOW
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Waterjet
Parts
Garnet
Abrasives
Laser Welding
Consumable
Loading height from floor | 1050mm (41.50“)102” (2590 mm) |
Overall size | 760mm (30“) W x 2030mm (80“) L x 2160mm (85“) H |
Weight | approx. 1250 kg |
Maximum test pressure | 14 MPa |
Minimum test pressure | 10 MPa (NOTE: At pressures <10 MPa flow correlation may diminish) |
Pressure control | ±0.1% |
Calibration fluid temperature range | 20–40 °C controlled to ±1.5 °C |
flow rate range | maximum error | |
---|---|---|
Option 1 | 10–275 gram /min. | ±0.19–±0.10% |
Option 2 | 200–2500 gram/min. | ±0.13–±0.10% |
Option 3 | 850–8500 gram/min. | ±0.14–±0.10% |
Fluid tank | 40 liter reservoir with flooded suction pumps. |
Motors | 5 hp (3,7 kW) motor for test fluid pressure supply. 1 hp (0,8 kW) motor for clamping and hydraulic circulation. |
Indicators | High pressure – 3 μm canister type with dirty filter indicator. |
Filtration | Low pressure – 1 μm canister type with dirty filter indicator. |
Noise | Maximum working noise level is 75 dBA. |
Location | Inside machine base. |
Cooling | A water-/oil-type heat exchanger sized to remove required heat at maximum ambient temperature of 40 °C. |
Fittings | Straight-thread, o-ring, seal-type SAE J1926-1 (ISO 11926-1). |
Input power | 200–480 VAC, 3 Phase, 50/60 Hz |
Input current | 50/25 A depending on input voltage |
Programmable Logic Controller (PLC) | Allen Bradley/Siemens |
Software | Allen Bradley/Siemens |
Human Machine Interface (HMI) | 10” industrial touch screen |
Remote connectivity | Fast ethernet switch enables remote access to PLC and HMI. |
Data collection | Production data logging and process data filing. |
PROCESS METHODS
Flow measurements are accomplished by flowing calibration fluid through the part being tested at a precise pressure and measuring the mass flow rate using a Coriolis meter placed downstream. Compensations for pressure and temperature are performed so that the displayed measurements correspond to specified measurement conditions.
As an option, backpressure (up to 7 MPa) can be generated to meet measurement requirements (for instance, to avoid cavitation issues or to characterize part geometry more completely). While pressures above 0.17 MPa downstream of the part can be controlled automatically, downstream pressures below 0.17 MPa depend on the Coriolis meter that is being used.
The minimum flow rate for each meter is chosen to give a small maximum error. The maximum flow rate for each meter is chosen to give a maximum pressure drop of about 0.17 MPa. In the event the pressure drop is too high, the next larger meter should be used.
CALIBRATION FLUID
VISCOR 1487 (ISO 4113 compliant), other fluids available.
PNEUMATICS
5 bar minimum input pressure.
Equipped with automatic pressure release at E-Stop.
Equipped with input pressure switch to ensure incoming pressure is suitable for operation.
DESCRIPTION
Simple cell, Duplex, Multiple functions, customized… High precision flow targeting technology in a robust, production-ready system MICROLFOW will match Low to High flow requirements. This new MICROFLOW TEST design is the result of decades of fuel system processing experience on large scale automated systems. The new MICROFLOW TEST brings the same precision processing of a fully automated measure system, now packed into a smaller package as a stand alone machine. The small scale robust design is scalable to your production requirements and delivers a combination of high precision, reliability, accuracy, and ease of use.