COOLPULSE

Enhanced finishing solution for metal 3D printed components
EXTRUDE HONE technology opens the door to a very economic, fast, controllable, flexible and environmentally friendly process for enhanced surface finishing of metal 3D printed parts.
The machine is available in four versions:
COOLPULSE™ 500 / 1000 / 1500 / 2000
With choosing the COOLPULSE™ 2000 vs. COOLPULSE™ 500 you unlock the power. You will quadruple the machinable part surface area from 300 cm2 up to 1200 cm2 which means you can quadruple the output in the best configuration.

 

Specifications

ELECTRICAL CONNECTION

Supply voltage
400 V AC / 3 Ph / N / 50 Hz
Generator type
RLI; aut. short circut control; DC & Pulse mode
COOLPULSE™ 500
Connected load 35 kVA / sec. current 500 A / voltage 30 V
COOLPULSE™ 1000
Connected load 50 kVA / sec. current 1000 A / voltage 30 V
COOLPULSE™ 1500
Connected load 70 kVA / sec. current 1500 A / voltage 30 V
COOLPULSE™ 2000
Connected load 85 kVA / sec. current 2000 A / voltage 30 V

ELECTROLYTE & FILTRATION

Electrolyte
COOLPULSE™ Electrolyte ES-G 8020
Electrolyte tank
Isolated tank made of PE V = 850 l (225 gal)
Filtration unit
Chamber filter press with 15 filter chambers
Filter capacity
approx. 57 l at filter surface area of 5 m2

PNEUMATICS

Min. input pressure
6 bar (87 psi) at > 6 m³/h (212 ft³/h)
Connection
3/4" thread

TRANSPORTATION

Machine weight (empty / filled w. electrolyte)
1900 kg (4190 lbs) / 2800 kg (6175 lbs)

CONTROLS

Programmable Logic Controller (PLC)
Siemens S7-1500
Operator interface
Simatec HMI TPI1200 Comfort Panel 12“

 

CONSUMABLES
COOLPULSE™ Electrolyte ES-G 8020

Reducing agent (if nickel reduction unit is used)

    • Efficiency in enhanced surface finishing
      Material removal rate (μm / min) faster than other methodes on the market; e. g. up to 3times faster than electro polishing
    • Tooling out of the printer
      Tooling and fixtures are built at a reasonable cost due to the fact that they are 3D printed
    • Highest flexibility
      We provide a complete & optimized cathode and fixture design for your components within two working days
    • Multiple material master packages
      Specific parameter files per alloy family
    • EXTRUDE HONE Connect
      From CAD to part, remotely: loading of parameters, upgrading material packages, software, and maintenance
    • Make it easy
      The all new and simple operating concept limits the data input to 4 simple parameters – parameters that everybody understands

Want to learn more?

Click here to contact one of our experts who will gladly answer your questions and help you find the best option based on your needs.

SERVICE AND SUPPORT

Click here to request technical support, on-site service, training, or for purchasing replacement parts from our large inventory.